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====== 5180 Build Instructions ======

<note warning>**The 5180 assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling.** </note>

**Unpack Poseidon black box assembly 203083. Keep this brown box and all packaging to re box the finished unit.**

{{:internal:proddocs:5180.1.png?600|}}

**Unscrew 4 x top screws in box, and remove internal brown box – this contains the heat sink, pipes and fixings. Depending on how this is packed, these parts may not be inside the Poseidon box but packed into the master box, so this step may not be required.**

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====== Programming PSU Board ======

<note>**You will require USB to USB cable and a PC**</note>

**Connect PCB - LED should flash.**
**
Select S/Downloads/DCDC-USB-Pro, then open the application see pic below.	** 

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**The PSU board is now programmed.**

<note>**Please see below pic for a list of screws supplied with the T8 box, and applications for each**.</note>

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**Slide out front, rear and side plates, and unscrew the silver plate from base – this silver plate is not required as part of the Poseidon assembly see pic below.**

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**Remove 4 x round feet from the bottom of the case if fitted (keep the screws). Then, add 2x brackets as per pic below.**

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<note important>**Do not over tighten screws.**</note>

<note warning>**At this stage, please take precaution assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling.** </note>

**Fit processor 203128 to motherboard 202926.**

<note important>**TAKE CARE when fitting processor, to not damage the pins on the motherboard, as these are extremely fragile see pic below.**</note>

{{:internal:proddocs:5180.9.png?600|}}

**Fit RAM module 203129 to motherboard 202926.**

<note important>**Ensure this is properly inserted at 45 degrees and is fully in place.
**
**Note – this goes into the TOP slot on the connector see pic below.**</note>

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<note tip>**Fit Mini PCI (red PCB) to motherboard 202926.** 

**This needs to be screwed down properly.**
</note>

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<note important>**Remove jumper links, if fitted, jumper links on 2 x pin headers must be removed see pic below**.</note>

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<note tip>**Ensure jumpers are in desired locations – note, at this point the PCB has NOT been fitted to the case see pics below.**</note>

  - **Image 1: 1 jumper**
  -** Image 2: 3 jumpers**
  - **Image 3: 2 jumpers**</note>

{{:internal:proddocs:5180.13.png?600|}}{{:internal:proddocs:5180.14.png?600|}}

**Fit heat sink block to the silver brackets (the brackets may need adjusting). Add heat sink compound 203131 as required between block and processor, and fit black shim to the base.**
<note important>
**Take care when screwing down to avoid processor damage – do not over tighten, Check for sufficient quantity of heat sink paste, but do not use too much, see pic below.**.</note>

{{:internal:proddocs:5180.15.png?600|}}

**Fit front plate, – fit connector 203133, 2 x screw 203186 and 2 x nut 201367.**

<note>**Lightly file the flat edges of CAN1 and CAN2 to remove paint – this should be a snug fit to prevent the connector from rotating. (Drawing has been amended so follow on batch may not need filing, if so these notes can be removed, see pic below)**</note>

{{:internal:proddocs:5180.16.png?600|}}

**Then solder on the cable that comes with power board 203130.

Use heat shrink 203141**

**Select pins and connect as below see pic.
**
   -  **Red: pin no. 2**  
  -   **Yellow: pin no. 3**
  -   **Black: pin no. 1**  

{{:internal:proddocs:5180.17.png?600|}}

**Fit SSD 203135 to base of box (check orientation), and fix down with screws supplied see pic below.
**

{{:internal:proddocs:5180.18.png?600|}}


**Fit SATA to FDD cable 203115 and SATA data cable 203125**


{{:internal:proddocs:5180.19.png?600|}}

**
Fit front panel then motherboard 202926. Use wide headed screws x4.**

{{:internal:proddocs:5180.20.png?600|}}

**Fit Programmed power board 203130 to back plate.** 

<note>**Note orientation to back plate.
Screw down x4 using same type as on motherboard, see pic below.**</note>

{{:internal:proddocs:5180.21.png?600|}}

<note>**Fit 2x power cable assemblies and slot back panel into the case. Ensure SATA cable is inserted into the correct slot. SATA cable to be carefully routed around the PCB, not on topside – this avoids it potentially touching the heat pipes once they are fitted, see pic below.**</note>

{{:internal:proddocs:5180.22.png?600|}}

**Cable tie cables together as required – keep cables as low down as possible in the box to avoid fouling on the heat pipes. Snip off loose ends of ties, see pic below** 

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**Solder the cables supplied with 202928 PCB to connector 203126 x2. Cut off 9 pin connectors and solder as per pic below.**

{{:internal:proddocs:5180.24.png?600|}}

<note>**Cut down to approx. 130mm total length.

Then, fit these to the front panel.**</note>

<note important>**If connector is too tight a fit, Gently remove anodising from each side of the flat edges of the hole.
**</note>

<note warning>**CAN1 connects to CN1 on Mini PCI.
CAN2 connects to CN2 on Mini PCI.

Note – nut has a flat edge.
Ensure notch is at the top of M12.**</note>

<note important>**CAN CONNECTOR CABLE SOLDERING DIFFERS IF YOU HAVE NEW VERSION OF CAN BOARD. PLEASE CHECK BELOW FOR CHANGES.
**</note>

{{ :internal:proddocs:4166_can_board_update.jpg?nolink |}}

{{ :internal:proddocs:img_20230418_083138.jpg?nolink |}}

**See below pic.**

{{:internal:proddocs:5180.25.png?600|}}

**Yellow: pin no. 4, 
Green: pin no. 5,
Black: pin no. 3.**

<note>**Drawing is shown from the rear aspect as per photo above**.</note>

**Fit red / black cable supplied with PSU. From 2 pin header on 203130 to yellow header on motherboard. Add cable tie to secure in place, see pic below.**

{{:internal:proddocs:5180.26.png?600|}}

<note warning> **Ensure the black and red cable from PSU to the motherboard is fixed down with tak tak at BOTH ENDS so it cannot work loose, see pic below.**</note>

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**Add 2x side plates – screw holes to be near top side, see pic below.**

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<note warning>**Heat sink assy. Unpack heat pipes CAUTION these are filled with liquid so handle with care.  this is quite fiddly and needs care and attention. Ensure all excess heat sink compound is cleaned up.**</note>
**


After this, tidy up cables as needed with cable ties- ensure cables are safely routed and not touching the heat pipes. Ensure no cabling is pulled tight as it could dislodge a connector, see pic below.**

{{:internal:proddocs:5180.29.png?600|}}

<note important>FINAL QC CHECKS

**A member of staff (not the person that assembled the units) must check over all the cabling to ensure everything is connected and that no connectors or cables are suffering undue stress – check how cable ties are affecting this.

Check that the PSU to motherboard cable has been secured with tak pak.

Check that screws have been tightened sufficiently.

Check that the cabling is clear of the heat pipes.**</note>


====== **Final test** ======

**Temporarily fit lid into place, this is now ready for final programming and test.**

<note warning>**This is currently done in Engineering, see below for Instructions.**
</note>

**Items required

  - Poseidon unit
  - 
  - Installer USB stick
  - 
  - Keyboard and mouse
  - 
  - Monitor with HDMI connection
  - 
  - Ethernet cable**

**Plug in HDMI to HDMI 1.
Plug in Ethernet cable to ETH1.
Plug in keyboard and mouse to any USB.
Plug in USB stick.
Plug in green power connector.**

<note>**When power is connected, various lights will come on inside the unit. The auto installer will then run – this will take approximately 5 minutes. When this has finished successfully, it will advise that the installation is complete.**</note>

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**Remove the USB stick, and press enter.**

**Remove and re insert the power cable – this will prompt the following screen:**

**Press enter.**

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**This will then give more text as per image – request unlock disc. Press 1 then enter. see pic below**

{{:internal:proddocs:5180.32.png?600|}}


**This will then do various scrolling, then ask for a log in prompt, see pic below:
**
**"OEM" then enter

"root" then enter
**

{{:internal:proddocs:5180.33.png?600|}}

**Next type: /opt/install/setup.sh then press enter see pic below**

{{:internal:proddocs:5180.34.png?600|}}

**Type serial no then press enter**

**Type batch ID then press enter**

**Main server prompt “Y” then enter**

**see pic below**

{{:internal:proddocs:5180.35.png?600|}}

**The system will then continue with the self install.**

**This will then boot up to the main Poseidon screen. Check that the serial number on the screen ties up with the number on the unit.**

**Hold down: CTRL + Shift + semi colon, then press “C”
**
**Type: candump can0 and press enter**

**Data will then appear and scroll on the screen, see pic below**

{{:internal:proddocs:5180.36.png?600|}}

**Then, press CTRL + “C,”

Swap the connector to CAN1,

Type: candump can1 and press enter,

Data will then scroll as per previous**


{{:internal:proddocs:5180.37.png?600|}}

**Press CTRL + “C”**

**Type: shutdown –t 0 then press enter

Note the two spaces above!

The unit will then shut down – add the green connector and box the unit
**

**Refit lid using 4 x screws removed earlier. Ensure hands are clean of heat sink compound before doing this, to avoid getting smears on unit.

Take care not to cross thread these screws, and do not over tighten.**

**Carefully clean finished box afterwards.

Fit green connector to mating half on front plate.

Give the unit a gentle shake to ensure there is nothing loose inside. 
**

{{:internal:proddocs:5180.38.png?600|}}


**Fit the void sticker.

Pack into the box the unit was originally supplied in see pic below.**

<note important>Ensure the power connector 203134 is FITTED before packing</note>


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