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====== 5185 Build Instructions ======

<note warning>The 5185 PCB assembly contains components that are sensitive to Electrostatic discharge (ESD)- Please make sure you are wearing your wrist strap when handling.</note>

Poseidon P7 std on the left and Honda MFDS on the right.

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====== 1. Prep the rear cover ======

Take the rear cover (203611-D) and check the silver square for excess paint or other anomalies.

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Fit the antenna lead (203837).

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Use an 8mm ring spanner and 8mm socket on the torque driver as shown. 

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Use the ring spanner on the wire side.

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Use the torque driver on the nut outside and tighten until it slips.

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The plug should line up with the opposite corner, this will make fitting easier.

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Place a thin bead of clear silicon around the connector and smooth down as shown.

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====== 2. Prep the TFT assembly ======

Take the TFT assembly (203818), remove the 2 pieces of masking tape, fold back the ribbon and peel off the protective backing from the ribbon.

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Press into position.

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Tape the wires to the sides.

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Insert the ribbon cable. Make sure the black flap on the connector is up, slide the cable in, blue side up, then press down to lock in place.

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====== 3. Build the unit ======

Make sure you have all the parts as shown.

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Add the Raspberry Pi to the board(10883-E) if not already fitted.

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Program the Raspberry Pi (203645) on the bench.
Connect the PCB to the programming bench with the ethernet cable and power cables provided. Advise engineering if you need to program Std P7s before connecting. After 10minutes, check the 3 green LEDs are solid. If the 3 LEDs are solid green, the unit has been programmed.

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Apply a small amount of heatsink compound (203131). Add the rubber washers to the connectors.

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Fit the board to the case, using screws (202431) & washers (201025). Attach the antenna cable to the board.

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Fit the plastic nuts to the 3 connectors and inset the vent plug (203741).

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Plug the board in, to ensure it power up.

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Attach the screen assembly.

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Leave the unit running on the soak bench for 48hours. the bench will take 96 units simultaneously.

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====== 4. Seal the unit ======

For a std unit, plug into Monex and set the serial number (Be sure to do this before sealing the unit).

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Fit the corresponding serial number label.

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For Honda units,

Turn your power supply to 24V and connect the P7 twin tail cable to your power supply, GPS and NMEA cable.


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Open Puma.
Select Programming.
Select P7 or P7 (Honda).
Follow the instructions on screen.
In the final step, take your USB marked “H7 Update” (For Honda) and insert it in to the device.
Wait for the device screen to say “Successful, Reboot”.
Remove the USB and Power Cable.

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Re-Insert the power cable and scan the barcode label to set the serial number.

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Fit the serial label.

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Make sure the unit is serialised before the next step.

Coat the edge of the screen with Primer 3M94 (203946).

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Fit the screen, as centrally as possible.  

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Remove the screen protector and silicon seal around the edge.

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Clean and smooth the silicon whilst still wet.

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Leave to dry for 24hours, then fit the waterproof caps (203691 &203692), plus the antenna cap (203836).

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Tighten the nuts using the sockets as shown.

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====== 5. Pack the unit ======

For std units, take the fitting kit (10885-A) & cable (203840) and seal into a plastic bag.

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For Honda only, add GPS antenna (203845).

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Take white box (204070) and add instruction booklet (00144) for Std or (00143-REV7) for Honda, and parts kit, then Insert(203925).

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Clean the screen using glass cleaner and a clean microfibre cloth, then add the sun cover (203751) Std or (203751_Honda).

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Add a serial label to the end of the box to match the one on the unit, insert the unit and close the box. Fit the box sleeve, Std (203939) & Honda (203807-A).

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Shrink wrap. For std, place on finished goods or pack as normal.

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For Honda only take brown box (204071) and fit serial label to match the white box, plus recycling label (204073).

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Pack 25 to a box and add serial labels to match the ones on the inner boxes, plus a large label with part number and quantity.

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