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--- internal:proddocs:3125 [2021/09/14 06:52] – [Test Procedure] chrissy
+++ internal:proddocs:3125 [2025/05/20 10:39] (current) – david
@@ Line 15: / Line 15: @@
   * Connect the Tag Connect Cable to the 3125 PCB and the ST-LINK programmer.
   * Select the green 'Connect' Button
+{{:internal:proddocs:3125.jpg?600|}}
 {{ :internal:proddocs:3125-1.png?400 |}}
   * Select the programming tab
@@ Line 40: / Line 42: @@
 Select Monex 3.10
 Include Rotary Switch testing (Right switch for all device instances 0-15 and left switch for each Fuel Type, and Position 8+ in US mode.)
-add pic here
+{{:internal:proddocs:3125-----.jpg?600|}}
 After flashing the software the unit is tested to confirm the unit functions correctly. Connect the leads as per image above. Tote – this image is currently set up for the 50% check
@@ Line 47: / Line 51: @@
 QC Check before potting, check the colour of the LED is blue.
-{{:internal:proddocs:3125.jpg?600|}}
+<note important>
+Calibrate the device by setting left Hex switch = 0.
+Then set right Hex switch to F for Full, and E for Empty calibration.
+Using the resistance box set the resistance to 180 Ohms for Full Cal, and 0 Ohms for Empty Cal, each time using a magnet on the Reed switch to apply the calibration.
+To test the calibration, set Resistance box top 90Ohms = 50%, 180Ohms = 100%, 0Ohms = 0%.
+</note>
 ====== Potting Procedure ======
 <note important>
 Before potting ensure PCB is flat and level to the casing.</note>
-add pic here
+{{:internal:proddocs:3125--.jpg?600|}}
 <note warning>The bags of Epoxy resin are kept in the potting room - suitable PPE should be worn when using the two-part Epoxy potting compound e.g. rubber gloves, overalls</note>.
 <note>1 x bag is sufficient to fill 6 units.</note>
- Warm the compound on the heat plate (to approx 35/40°c), this takes approximately 5 minutes. Do not warm above this temperature as it will greatly reduce the pot life of the compound.
+Warm the compound in the water bath (this should be set to 40 degrees), this takes approximately 10 minutes for the bath to come up to temperature and 5 minutes to warm a bag of compound. Do not warm above this temperature as it will greatly reduce the pot life of the compound. Once warm, work the black potting BEFORE removing the clip and rail – this will help remove any lumps caused by the fillers that have settled over time. Then, place back into the bath for 2 minutes. Remove the clip and rail, and mix thoroughly for approximately 2 minutes.
-Once warm, work the black potting BEFORE removing the clip and rail – this will help remove any lumps caused by the fillers that have settled over time. Then, put back on to the heat plate for 1 minute.
-Remove the clip and rail, and mix thoroughly for 2 minutes.
-.  Holding the bag vertically snip about 10 mm off the top corner at 45 degrees with a pair of scissors. Now drizzle the Epoxy over the circuit board to a level just above the PCB taking care not to get any on the LED or Dial face. Allow to harden overnight. This will allow the mixture to settle, giving a better finish for the second stage pot.
+REMEMBER TO TURN THE WATER BATH OFF ONCE YOU HAVE FINISHED WITH IT !
-Once hardened, do a second stage pot to the lip of the case (within approx 1 mm).
- If any bubbles appear, these can be dispersed by gently using a hot air gun over the surface.
+.  Holding the bag vertically snip about 10 mm off the top corner at 45 degrees with a pair of scissors. Now drizzle the Epoxy over the circuit board to a level, taking care not to get any on the LED or Dial face. Allow to harden overnight. This will allow the mixture to settle.
+<note warning> If any bubbles appear, these can be dispersed by gently, for a few seconds using a hot air gun on the lowest setting over the surface.</note>
 The Potting must now be left for 24 hours to cure and harden.
@@ Line 67: / Line 81: @@
 After the units have been removed from the jig, remove any over spill from the jig so it is clean for the next use.
+{{:internal:proddocs:3125---.jpg?600|}}
-Add pic here
+Once the epoxy potting has cured, the serial number label can be adhered to the top of the product as shown. Position carefully as the two
-Once the epoxy potting has cured, the serial number label can be adhered to the potting side of the product as shown. Position squarely between the dial switches and the LED the label is printed with:
-Product name and part number
 Serial Number
 Hardware and Software level.
 Connect to Monex and assign serial number to the units using the set serial function.
-add pic here of unit with serial number.
+{{:internal:proddocs:img_20220622_082434.jpg?600|}}
 ====== Packaging ======
+Use RPT108 and bubble bag, make to to include the 3829 cable and instruction book.
+<note important>one pic is for picture is for the Honda</note>
+Standard will be the same label size only box label will be our standard product and sleeve.
+{{:internal:proddocs:20210914_113558_2_.jpg?600|}}
+ --- //[[chrissy@osukl.com|Christine Walsh]] 4/11/2021 08:16// updated