* - Tools: * - 5.5mm A/F open end spanner * - 5.5mm A/F Socket * - Side Cutters * - Fine Flat File * - Soldering Iron * - Wiha TorqueVario Method:

Select body required for sender, select Insulating cup (200658) Grommet (200581) see pic below.

Feed Cable Grommet into hole in body side wall now locate the Insulating Cup 200658 into the larger of the two Probe Holes as shown in pic below.

One of the two 200681 probes is insulated with Plastic tube 200901. This is retained in with cable tie 201081 by gripping the end of the tube into the thread. Once assembled the tail of the Cable Tie needs to be cut off, see pic below.

Feed the Cable 200583 through the Grommet and into the sender Body see pic below.

The four wires at the end of the Cable are now carefully soldered to the PCB 10233 in the labelled positioned Black, Blue, Red, White.

The Probe with the plastic tube is now inserted into the Body through the white plastic insulating cup; the other probe is inserted into the remaining probe hole ready for attaching to the PCB assembly. The M3 nuts should have a shake proof washer fitted to them and 6mm of thread protruding prior to assembly with the PCB.

The probes are now connected to the PCB using an open end spanner to prevent the M3 Nut from turning on the underside of the board (2 places) whilst tightening the corresponding nut on the top of the Printed Circuit Board.

The PCB can now be eased into the body and screwed in position.

Using M3 x 6 pan head screw 200720 with 200508 shake proof washer, screw the Printed Circuit Board assembly securely to the Body.

The sender is now ready for programming.

* Connect to Atmel Flip system. * Select Hex file 3281 check it has the latest version software. * Click on USB plug Icon at top of menu from this select PEEK, * Click Initiate then node connect, see pic below.

Un-tick box marked BLJB. Click Run this will load the software to the PCB, see pic below

Warm the compound in the water bath (this should be set to 40 degrees), this takes approximately 10 minutes for the bath to come up to temperature and 5 minutes to warm a bag of compound. Do not warm above this temperature as it will greatly reduce the pot life of the compound.

Once warm, work the black potting BEFORE removing the clip and rail – this will help remove any lumps caused by the fillers that have settled over time. Then, place back into the bath for 2 minutes. Remove the clip and rail, and mix thoroughly for approximately 2 minutes.