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4291/4925 Build Instructions.

The 4291 PCB assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling.

Programming.

Connect unit to programming device.

  • Select STM32CubeProgrammer
  • Connect to Unit

  • Select Device programming

  • Browse and select the S:/Code/Production/4291/4291bootloader

  * Click Start Programming Making sure all the checked boxes are correct

You can now disconnect the unit, if programming unsucessful, erase the device memory and try again.

  • Open Monex and click 'Get Serial' and 'GetProdInfo', you should see the following

  • Go to the Programming tab and match the device instance to the Target Select

  • Click on 4291 and the Reprogram on the pop-up
  • Select S:/Code/Production/4291/4291

  • The Device should start programming and should 'PASS', and Reboot to Application Code
  • Go Back to Device Info Tab and check that Model ID now shows as 4-20mA Tank Level Adapter

Test Procedure

• There should be no devices that are not mentioned in this document on the CAN bus.

• All tests should be carried out at room temperature unless specified otherwise.

• All tests should be performed fully and in specified order.

• At the start of testing DUT has to be in default configuration state.

===== Calibrating Sender without Hydrostatic Sensor =====

TEST EQUIPMENT USED

  • 4291 Sender
  • Flat Head Screwdriver
  • 4-20mA Test Unit
  • NMEA Network
  • Magnet

Step 1

  • Power up the unit and check connection on Monex
  • Connect the Test Box as shown in the picture below

Step 2

  • Begin by Empty Calibrating the Sender, do this by setting the Test box to 0 and Left Hex Switch to 'E' and pressing a magnet to the unit in the shown location - The blue Led will stay on for 2.5 seconds if carried out correctly.

Step 3

* Follow by Full Calibrating the Sender, do this by setting the Test Box to 100 and the Left Hex Switch to 'F' and pressing a magnet to the unit in the shown location - The blue Led will stay on for 2.5 seconds if carried out correctly.

Step 4

  • Open Monex and check that the fuel level shown matches the values below

Test Box 100 = 100% fuel

Test Box 50 = approximately 65% fuel

Test Box 0 = 0% fuel

Step 5

* Now Cycle Through values 0-7 on the left switch and check if they match the Fluid Type on Monex (Shown below the fluid level Bar Graph)

0 = Fuel

1 = Fresh

2 = Grey

3 = Live Well

4 = Oil

5 = Black

6 = Gasoline

7 = Rsvd

=== Step 6 ===

  * Now Cycle Through values 0-F on the right switch and check if the value matches the Device Instance on Monex
===== Fit PCB to box – this will go either way round =====

Cover With Epoxy, ensure the LED’s and switches are not covered with epoxy and that the epoxy is smooth and looks professional, if in any doubt ask for a second opinion
The Adaptor is now ready for Labels, Connect to monex for serial numbers

Fit top label

Manual Printing Instructions

  1. Go to (S) Drive.
  2. Parts Documents.
  3. Select 4291
  4. Select PDF's.
  5. Select 4291 user manual and print.

Label Printing Instructions

  1. Choose labels required
  2. Select (LabelDirect)
  3. Close (Pop Up)
  4. Go to file-open
  5. Select - Parts documents
  6. Select - 4291
  7. Select - Labels
  8. Select - UL_4291_A-2.0.4
  9. Highlight Serial number and change in Text box.
  10. Go to Incrementing number Properties and change serial number.
  11. Go to file -Print Setup
  12. Select bradyBBP11-34L(copy 1) and select Calibrate.
  13. label will calibrate.

Packaging

  • Use RPT103 box
  • 2 parts insert 203613
  • Outer sleeve
  • Contents 1 x 4291 Tank Level Adaptor
  • 1 x User Manual

internal/proddocs/4291.txt · Last modified: 2023/07/12 14:33 by 127.0.0.1

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