Differences

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--- internal:proddocs:3420 [2021/12/06 08:40] – kacper
+++ internal:proddocs:3420 [2023/07/26 10:01] (current) – eral
@@ Line 41: / Line 41: @@
 === Step 7 ===
-Select 'Browse' and open the bootloader BIN file from S:\Code\Production\3420 AC Monitor\...................................
+Click 'Browse' and select the bootloader BIN file from S:\Code\Production\3420 AC Monitor\STM32 Based - Rev G onwards/3420-Bootloader.bin
-Click 'Program'
+{{:internal:proddocs:bootloader_3420.png?800|}}
-You can now disconnect the PCB from the ST Link
+Click 'Start Programming'
+The LED on the 3420 PCB should light a solid green.
 === Step 8 ===
@@ Line 51: / Line 53: @@
 === Step 9 ===
-Press the 'Get Prod Info' it should read Model ID: 'Oceanic Bootloader 3420-.....................
+Press the 'Get Prod Info' it should read Model ID: 'Oceanic Bootloader 3420-L4'
+{{:internal:proddocs:3420_bootloader_monex.png?800|}}
 === Step 10 ===
 Go to the AC Monitor tab on Monex and press the 'Reprogram' button.
+{{:internal:proddocs:3420_reprogram.png?800|}}
+=== Step 11 ===
+Select S:/Code/Production/3420 AC Monitor/STM32 Based - Rev G onwards/3420.bin
+No wait for device to finish programming. The Led should now be flashing blue
+**Programming Successful, you can now disconnect the ST Link**
 ===== Testing Instructions =====
+<adm warning>DUE TO ELECTRIC SHOCK HAZARD, TESTING WILL BE DONE BY ENGINEERING TEAM.</adm>
 <note warning> The 3420  Testing process involves HIGH VOLTAGE, Make sure to disconnect power when handling connections, and stay away from PCB, Variac and Test Box when power is turned on! </note>
@@ Line 72: / Line 84: @@
   * 3420 Test Box
   * Variac
+  * Electric Tape
+  * Multimeter
 === Step 1 ===
 Connect the 3420 Test box wires to the Deutsch connector wires as follows:
+{{:internal:proddocs:ac_monitor_test_box.jpg?800|}}
+{{:internal:proddocs:deutsch_connector.jpg?800|}}
 === Step 2 ===
-The Black Neutral wire labelled 'N' must be connected to the Single Black wire on the Deutsch connector with the crocodile clip.
+The Black Neutral wire labelled 'N' on the test box must be connected to the Single Black wire on the Deutsch connector with the crocodile clip.
+{{:internal:proddocs:ac_neutral_connection.jpg?800|}}
 === Step 3 ===
-The Red Live wire labelled 'L' must be connected to the thick Red, Pink and Purple wires on the deutsch connector using the crocodile clip.
+The Red Live wire labelled 'L' on the text box must be connected to the thick Red, Pink and Purple wires on the deutsch connector using the crocodile clip.
+{{:internal:proddocs:ac_live_connection.jpg?800|}}
 === Step 4 ===
-The Black Current transformer output wire must be connected to the 3 black wires using crocodile clips.
+The Black Current transformer output wire on the test box must be connected to the 3 black wires using crocodile clips.
+{{:internal:proddocs:ac_transformer_negative.jpg?800|}}
+**Now Connect the black wire from the miltimeter to the same black current transformer output wire**
 === Step 5 ===
-The Red Current transformer output wire must be connected to the Yellow, While and Blue wires on the deutsch connector using crocodile clips.
+The Red Current transformer output wire on the test box must be connected to the Yellow, While and Blue wires on the deutsch connector using crocodile clips.
-=== Step 6 ===
+{{:internal:proddocs:ac_transformer_positive.jpg?800|}}
+**Now Connect the Red wire from the miltimeter to the same red current transformer output wire**
+===Step 6 ===
+Wrap Electric Tape around the crocodile clips and multimeter probes to ensure an insulated connection.
+{{:internal:proddocs:electric_tape.jpg?800|}}
+=== Step 7 ===
 Connect the Variac to a plug socket and connect another plug to the Transformer output.
+{{:internal:proddocs:variac.jpg?300|}}
 ** DO NOT CONNECT THE PLUG TO THE AC TEST BOX **
-=== Step 7 ===
+=== Step 8 ===
 Push the Deutsch Connector into the 3420 PCB until both sides of the connector click tight.
-=== Step 8 ===
+{{:internal:proddocs:push_deutsch_connector.jpg?800|}}
-Connect the 3420 PCB to the NMEA cable. Ensure power is on (12V)
 === Step 9 ===
+Connect the 3420 PCB to the NMEA cable. Ensure power is on (12V)
+=== Step 10 ===
 Connect the Variac to the 3420 Test box, **Making sure the Variac is OFF**
-**Turn the dial of the Variac to 10V**
+**Turn the dial of the Variac to 0V, do not turn the Varic on yet!**
-=== Step 10 ===
+{{:internal:proddocs:0v_variac.jpg?800|}}
+=== Step 11 ===
 **Make sure none of the crocodile clips are close to each other and ARE NOT TOUCHING**
-=== Step 11 ===
+=== Step 12 ===
-On Monex click the 'Get Prod Info' Tab, in the Model ID you should read AC Monitor
+On Monex click the 'Get Prod Info' Tab, in the Model ID you should read 'AC Monitor'
 Now go to the AC Monitor Tab, you should see:
-=== Step 12 ===
+{{:internal:proddocs:ac_monitor_tab_monex.png?500|}}
-Turn on the Variac Power, the Blue LCD display on it should state the voltage. Turn the Dial to output 25V.
+=== Step 13 ===
+On the AC Monitor Tab:
+Change Set Parameter to 'Circuit Type'
+Change Circuit Type to 'Three Phase'
+{{:internal:proddocs:change_phase.png?300|}}
+Click 'Send'
+All Phases should stop being unavailable and say '0', the frequency should say 49.9.
+{{:internal:proddocs:three_phase_ac_monitor.png?300|}}
+=== Step 14 ===
+**MAKE SURE ALL CONNECTIONS ARE ACCURATE BEFORE TURNING POWER ON (Step 2 - Step 5 otherwise you could potentially damage the PCB)**
+Turn on the Variac Power, the Blue LCD display on it should state the voltage.
+Turn the Dial to output 25V.
+{{:internal:proddocs:25v_variac.jpg?300|}}
+The Phase A, B ,C Line-Neutral Voltages should be approximately 31V
+The Phase A, B, C Current should be approximately 1.4A
+The Phase A, B, C Real Power should be approximately 44W
+=== Step 15 ===
+Turn the Variac Dial to 125V
+{{:internal:proddocs:125v_variac.jpg?300|}}
+**Keep away from the PCB, AC Test Box and PCB when power on.**
+The Phase A, B, C Line-Neutral Voltages should be approximately 130V
+The Phase A, B, C Current should be approximately 5.9A
+The Phase A, B, C Real Power should be approxmiately 767W
+=== Step 16 ===
+Turn the Variac Dial to 250V
+{{:internal:proddocs:250v_variac.jpg?300|}}
+**Keep away from the PCB, AC Test Box and PCB when power on.**
+The Phase A, B, C Line-Neutral Voltages should be approximately 251V
+The Phase A, B, C Current should be approximately 11.4A
+The Phase A, B, C Real Power should be approximately 2880
+=== Step 17 ===
+Change the Set Parameter to: Device Instance
+Change Set Dev Inst to: 1
+Click 'Send'
+=== Packaging ===
+this will need pics and info The 3420 is always sent with a 3423, this is now being packaged together in the same box.
+this SOP will need updating once the 3420 has had its PCB re-designed.
+ --- //[[chrissy@osukl.com|Christine Walsh]] 17/01/2022 08:57// updated