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--- internal:proddocs:3478 [2021/06/15 08:43] – ryan
+++ internal:proddocs:3478 [2023/07/12 14:33] (current) – external edit 127.0.0.1
@@ Line 1: / Line 1: @@
 ====== 3478 Build instructions ======
+<note warning>The 3478 PCB assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling. </note>
 **Last Modified on ~~LASTMOD~~**
 ===== Notes =====
-<note>Black washer must be removed from NMEA connector before fitting to case.</note>
+<note>Black o-ring must be removed from NMEA connector before fitting to case.</note>
 ===== Assembly =====
@@ Line 24: / Line 26: @@
 ===== Programming =====
+Connect unit to programming device.
-Setting the correct fuses for AVR ATmega64C1 device (Steps 1-5)
+{{:internal:proddocs:3478conn.jpg?600|}}
-{{:internal:proddocs:3478-5.png?600}}
+  * Select STM32CubeProgrammer
+  * Connect to Unit
-  - Connect the programming device (White ATMEL USB programmer) to ISP interface of the 3478 device (pin header to pin socket adaptor cable is needed)
+{{:internal:proddocs:connect.jpg?600|}}
-  - Connect the programming device to a PC with AVR Studio (currently version 6.2)
-  - In AVR Studio select “Tools” → “Device Programming”, select the Tool you are using, press “Apply” and check the “Target Voltage” by pressing the “Read” button next to it. If the target voltage is less than 4.7 V, turn the SPI connector to opposite position.
-  - Interface Setting – click on the slider, enter 64kHz and set.
-  - Select the “Fuses” menu from the left panel and set up the following values (see the figure below): a. BODLEVEL = 2V7 b. SPIEN = Checked c. BOOTSZ = 2048W_7800 d. BOOTRST = Checked e. CKDIV8 = Unchecked f. SUT_CKSEL = EXTXOSC_8MHZ_XX_16KCK_14CK_64MS (last selection)
-  - Then press the “Program” button
-{{:internal:proddocs:3478-6.png?600}}
+  * Select Device programming
-  - Select the main program by clicking on “Memories” menu on the left side.
+{{:internal:proddocs:inkedprogramming_tab.jpg?600|}}
-  - Push “…” button next to the path of the “Flash” file. Choose the hex file: “S:\Code\Production\3478 Relay Output Module\3478_AVR_BL_vx.x.x.hex”
-  - Press the “Program” button.
-  - Check the blue light is flashing.
-  - Remove the Atmel Programmer device
+  * Browse and select the S:/Code/Production/3478/3478Bootloader
-  - Connect 3478 device to NMEA2000 network with only power supply and PC with PCAN-USB Adaptor connected.
+{{:internal:proddocs:3478bootloaderlocation.png?600|}}
-  - Hold magnet underneath the two rotary switches of the 3478 and toggle the power, the blue LED should now be constantly on, if it is not, repeat this step.
-  - Open Boot Loader (Flip)
+    * Click Start Programming Making sure all the checked boxes are correct
-  - Select “Settings” → “Communication”→ “CAN” → “PEAK” Select 3.5 device select Atmel64C1
-  - Set “Bit Rate” to 250 Kbit/s and press “Init” then press “Connect” – this may take a few attempts
+{{:internal:proddocs:3478progbootloadersuccess.png?600|}}
-  - Select “File” → “Load HEX File…” and select the file to flash from “S:\Code\Production\3478 Replay Output Module\3478v2.0.1.hex
-  - Then press “Run” (the button at bottom left) to programming the device.
+You can now disconnect the unit, if programming unsucessful, erase the device memory and try again.
-  - Close Flip, Atmel Studio and Monex.
-  - Open relay program at S:/Code/Published PC Programs/Relay Board Tester/x64/RelayBoardTester.exe
+  * Open Monex and click 'Get Serial' and 'GetProdInfo', you should see the following
+{{:internal:proddocs:3478bootloaderprodid.png?600|}}
+  * Go to the Programming tab and match the device instance to the Target Select
+{{:internal:proddocs:targetprog.png?600|}}
+  * Click on 3478 and the Reprogram on the pop-up
+  * Select S:/Code/Production/3478/3478
+{{:internal:proddocs:3478progsoftware.png?600|}}
+  * The Device should start programming and should 'PASS', and Reboot to Application Code
+  * Go Back to Device Info Tab and check that Model ID now shows as Relay Output Module 8
+{{:internal:proddocs:3478softwareprodid.png?600|}}
 ===== Test procedure =====
@@ Line 60: / Line 73: @@
 Device Info and Instance switch testing should still be completed.</note>
+  - Close all programs, keep Monex open
+  - Open relay program at S:/Code/Published PC Programs/Relay Board Tester/x64/RelayBoardTester.exe
   - Turn on all of the switches individually, check the green LEDs come in and you hear a switching noise.
   - Each light should come on for its respective number
   - Afterwards, use the “test all” button, this will trigger all relays and all LED’s
-  - Finally, click “Auto test”- this will give a confirmation if successful.
+  - Click “Auto test”- this will give a confirmation if successful.
+  - Close Relay Tester and open Monex
-  * Now, check each position of the instance switched respond using Monex
-  * Finally, apply a serial number to the unit using Monex.
-==== Packaging ====
+  - Now, check each position of the instance switches respond using Monex
+  - Finally, apply a serial number to the unit using Monex.
+===== Printing Manual Instructions =====
+Go to (S) Drive.
+Parts Documents.
+Select 3478.
+Select PDF's.
+Select 3478_user manual and print.
+===== Printing Labels =====
+Choose labels required
+Select (LabelDirect)
+Close (Pop Up)
+Go to file-open
+Select - Parts documents
+Select - 3478
+Select - Labels
+Select -  UL_3478_D1 2.0.1.lab (Standard)
+Highlight Serial number and change in Text box.
+Go to Incrementing number Properties and change serial number.
+Go to file -Print Setup
+Select bradyBBP11-34L(copy 1) and select Calibrate.
+label will calibrate.
+===== Packaging =====
+Check serial number has been applied before boxing.
 Use RPT112 Box.
 Use a 200374 insert.
 Ensure all items are labelled and inspected before shipping.
-{{:internal:proddocs:3478-10.png?600}}
+Sign the outer packaging QC label.
 {{:internal:proddocs:3478-7.png?600}}
@@ Line 80: / Line 139: @@
 {{:internal:proddocs:3478-9.png?600}}
+ --- //[[chrissy@osukl.com|Christine Walsh]] 23/09/2021 10.36//