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--- internal:proddocs:5121 [2021/10/04 07:49] – chrissy
+++ internal:proddocs:5121 [2023/07/12 14:33] (current) – external edit 127.0.0.1
@@ Line 1: / Line 1: @@
 Build instructions
 ====== **5121 Build instructions** ======
 <note warning>The 5121 PCB assemblies contain components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling.</note>
 **Using a File, modify the corners of the lower rear cover (203084).
@@ Line 7: / Line 8: @@
 {{:internal:proddocs:capture1.png?600|}}
- <note important>Ensure all debris has been removed.</note>
+<note warning> Ensure all debris has been removed.</note>
-**Modify Power connector (203208)
+<note>Modify Power connector (203208)
 Remove power connector and turn 180 degrees, ensure the + and – are in the correct position.
 Place heat shrink on cable (200584) and solder red and black wire to power connector (202433) on power PCB (10293-A) then heat shrink cable. See pic.
+</note>
 {{:internal:proddocs:5021-2.png|}}
 {{:internal:proddocs:capture2.png?600|}}
+<note>
+Lightly De-burr 10851- B PCB and Use thin double sided tape on each end to hold in place. Ensure all three pads have been modified.</note>
-Lightly De-burr 10851- B
+{{:internal:proddocs:capture3.png?600|}}
+<note important>
+Modify 10866 cable assy by removing current connectors and replacing them with 203793 crimp, and 203794 connector on one side.
+Then 203421 connector and 203422 crimp on the other end. (Ref 10871 drawing)</note>
-**Use thin double sided tape on each end to hold in place**
+Insert holes on Bezel with 4 x (203324) Standoffs. Fix Power PCB into position using 4 x (202429) Screws and 4 x (200508) washers.
-<note important>Ensure all three pads have been modified</note>
-{{:internal:proddocs:capture3.png?600|}}
+{{:internal:proddocs:5121-24.png|}} {{:internal:proddocs:5121-27.jpg?600|}}
+Fit heat spreader (203230) to Bezel using screws provided (use smallest screws here)
+{{:internal:proddocs:5121-26.png?600|}}
+Fit Sata board (203204) to (203208) board Use Loctite 222 with screw provided.
+{{:internal:proddocs:5121-30.png?600|}}
+Fit memory card (203303) to underside connection point of (203208) Board
+Add Heatsink compound to heat spreader
+Fix PCB (203208) into position with long screws provided with PCB, use Loctite 222
+Solder Red and Black wire from connector (202433) to power board
+(10293-A)
+{{:internal:proddocs:5121-31.png?600|}}
+Twist and solder the red and black wire and heat shrink into place
+{{:internal:proddocs:5121-34.png?600|}}
+Screw 10863 cable Red and Black into green connector on (203208)
+Plug the other end into PL4 (10293-A)
+{{:internal:proddocs:5121-3.png?600|}}
+{{:internal:proddocs:5121-31.jpg?600|}}
+Fit TFT using (202880) screws and loctite 222
+{{:internal:proddocs:5121-32.png?600|}}
+ Using the Glue gun, Glue the boards into place, see arrows
+{{:internal:proddocs:5121-32.jpg?600|}}{{:internal:proddocs:5121-35.png?600|}}
@@ Line 40: / Line 80: @@
 ====Step 1====
 Connect the 5121 to the monitor using the HDMI Cable
-INSERT IMAGE
 ====Step 2====
 Connect a Keyboard and USB-Stick to the 5121 using the shown USB Ports
-INSERT IMAGE
 ====Step 3====
 Connect the Power Supply and set to 24V & 3.1A (Do not turn on)
-INSERT IMAGE
 ====Step 4====
 Connect the 5121 to an ethernet connection using the ethernet cable
-INSERT IMAGE
 ====Step 5====
@@ Line 137: / Line 176: @@
 When this occurs, turn the monitor off and on again, and you should see the poseidon loading (Make sure the poseidon unit is turned on)
-If in doubt or the printer isnt printing ask DEV (But wait at least 20 minutes after screen goes dark to do so).
+If in doubt or the printer isnt printing ask DEV (But wait at least 20 minutes after screen goes dark to.
+**Silicone screen and leave to cure overnight. Once cured check for any holes.**
+{{:internal:proddocs:5015......png?600|}}{{:internal:proddocs:5015_screen.jpg?600|}}
+{{:internal:proddocs:5021.10.jpg?600|}}
+==== Manuals ====
+  * Labels (engineering need to assign a serial number)
+  * Go to (S) Drive.
+  * Parts Documents.
+  * Select 5121
+  * Select PDF's.
+  * Select 5121_user manual and print.
+<note important>Engineering need to issue Serial number before printing.</note>
+{{:internal:proddocs:5121-36.png?600|}}
+==== Packaging ====
+  * Use box 203408 with inserts
+  * Blue film
+  * Antistatic bubble wrap
+  * Packing chips
+{{:internal:proddocs:5121-33_2_.jpg?600|}}{{:internal:proddocs:5121-37_2_.jpg?600|}}
+{{:internal:proddocs:5121-36.jpg?600|}}
+ --- //[[chrissy@osukl.com|Christine Walsh]] 05/10/2021 07:59//
-**Programming Finished**