Tools: required

• ST-LINK V2
• Tag Connect ST-LINK adaptor
• Small flat head screwdriver
• Powered NMEA cable

• Connect the ST-LINK to the USB port of your computer
• Open STM32CubeProgrammer
• Connect the 5985 PCB to the NMEA cable. Ensure power is ON.
• Connect the Tag Connect Cable to the 5985 PCB and the ST-LINK programmer.
• Select the green 'Connect' Button

• Select the programming tab

• Select Browse, and open the bootloader BIN file from S:\Code\Production\5985 Can to DMX\5985Bootloader.bin - Program this first

Ensure verify programming and run programming boxes are ticked before proceeding</note>

• Press 'Start Programming'
• Log should read as follows; If it does not, then program the device again.

• You can now press disconnect in the top right and remove the TAG CONNECT cable from the board.
• Open Monex. MINIMUM MONEX VERSION is 3.13. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3
• Press 'Get Prod Info' it should read Model ID: OCEANIC BOOTLOADER 5985-L4
• Go to the programming tab and press the reprogram button labelled 5985

• Press reprogram on the dialog that has just popped up
• Navigate to S:\Code\Production\5985 Can to DMX\CAN to DMX.bin - Program this with Monex.
• Device will program, CRC will say 'PASS' and then it will read 'Re-booting to application code' You can now close the dialog
• Proceed to testing.

• Connect the 5985 to a powered NMEA cable.
• Open Monex on your computer, MINIMUM MONEX VERSION is 3.13. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3.
• Press 'Get Prod Info' it should read Model ID: CAN to DMX Converter

• Set the Rotary switch to '0'.
• Vary the device instance by changing the value on the rotary switch
• Monitor the Device instance reported by Monex and make sure it matches the Rotary switch instance.

• Connect a resistance box to the space connectors using Crocodile Clips.

• Calibrate the sender first by setting the resistance to 180 Ohms, then setting the instance switch to '5' and putting a magnet to the reed switch.

• Calibrate the sender again by setting the resistance box to 10 Ohms, then setting the instance switch to '4' and putting a magnet to the reed switch.

• Go to the 'Rudder' tab on Monex, you should be able to see this (instance matching that on yor device):

• Set the resistance box to 10 Ohms - The Rudder angle should be -45 degrees.
• Set the resistance box to 95 Ohms - The Rudder angle should be 0 degrees.
• Set the resistance box to 180 Ohms - The Rudder angle should be 45 degrees.

• Change the Deflection angle to 60 degrees by setting the rotary switch to '9' and pressing a magnet up to the reed switch

• Set the resistance box to 10 Ohms - The Rudder angle should be -60 degrees.
• Set the resistance box to 95 Ohms - The Rudder angle should be 0 degrees.
• Set the resistance box to 180 Ohms - The Rudder angle should be 60 degrees.

• Return the deflection angle to the default 45 degrees by setting the rotary switch to '8' and pressing a magnet up to the reed switch

• Set the Rotary switch back to '0'.

TESTING COMPLETED, IF IN ANY DOUBT ASK DEV

Before potting ensure PCB is flat and level to the casing.

need pic here

.

Warm the compound on the heat plate (to approx 35/40°c), this takes approximately 5 minutes. Do not warm above this temperature as it will greatly reduce the pot life of the compound. Once warm, work the black potting BEFORE removing the clip and rail – this will help remove any lumps caused by the fillers that have settled over time. Then, put back on to the heat plate for 1 minute. Remove the clip and rail, and mix thoroughly for 2 minutes.

. Holding the bag vertically snip about 10 mm off the top corner at 45 degrees with a pair of scissors. Now drizzle the Epoxy over the circuit board to a level, taking care not to get any on the LED or Dial face. Allow to harden overnight. This will allow the mixture to settle.

The Potting must now be left for 24 hours to cure and harden.

After the units have been removed from the jig, remove any over spill from the jig so it is clean for the next use.

Once the epoxy potting has cured, the serial number label can be adhered to the potting top of the product as shown. Position carefully, the label is printed with: Product name and part number Serial Number Hardware and Software level. Connect to Monex and assign serial number to the units using the set serial function.

ADD PICTURE OF LABELLED UNIT

Use RPT108 and bubble bag

ADD PICTURE OF PACKAGING FINISHED FOR 3165 (BOX)

— Christine Walsh 28/02/2022 08:52updated potting and packaging.