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internal:proddocs:9101 [2022/01/05 12:56] – chrissyinternal:proddocs:9101 [2023/07/12 14:33] (current) – external edit 127.0.0.1
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 ====== 9101 - Seatek Testing Procedure ====== ====== 9101 - Seatek Testing Procedure ======
  
-<note warning> 
 <note warning>The 9101 PCB assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling. </note>  <note warning>The 9101 PCB assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling. </note> 
  
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 ===== Assembling/Connecting and Testing Seatek Engine Adapter using Test Box ===== ===== Assembling/Connecting and Testing Seatek Engine Adapter using Test Box =====
 **This Section outlines all connections that need to be made before testing can begin and all testing that follows** **This Section outlines all connections that need to be made before testing can begin and all testing that follows**
 +
 +==== Before Starting ====
 +Before you begin testing you must cut a track on the PCB with a scalpel and carry out a continuity check using a multimeter to make sure the track is definitely cut.
 +The track you should cut is shown below:
 +
 +{{:internal:proddocs:cutting_track.jpg?800|}}
  
 ==== Step 1 ==== ==== Step 1 ====
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 You Will See: You Will See:
  
-{{:internal:proddocs:monex_-_engine1.png?800|}}+{{:internal:proddocs:step_10_-_v2.png?800|}}
  
 Set The 'Instance' to 0. Set The 'Instance' to 0.
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 {{:internal:proddocs:ignition_-_45_deg.jpg?800|}} {{:internal:proddocs:ignition_-_45_deg.jpg?800|}}
  
-{{:internal:proddocs:monex_-_ignition.png?800|}}+{{:internal:proddocs:step_11.png?800|}}
  
 ==== Step 12 ==== ==== Step 12 ====
 Now Test if the 'Start' functionality works correctly. Now Test if the 'Start' functionality works correctly.
  
-Turn the Ignition switch all the way to the right until you see the red LED light on the Seatek Test Box.+Turn the Ignition switch all the way to the right until you see the Green LED Turn Yellow on the Seatek Test Box.
  
-{{:internal:proddocs:start_-_90_deg.jpg?800|}}+The 'Start' box on monex should light Yellow.
  
-The 'Start' box on monex should light yellow, and the 'Stop' box on Monex should stop being red. +{{:internal:proddocs:step_12.png?800|}}
- +
-{{:internal:proddocs:monex_-_start.png?800|}}+
  
 When you release the switch, both should return to as they were before. When you release the switch, both should return to as they were before.
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 When the ignition switch is turned 'on' (45deg) - The Aux Voltage Reading should approximately match the Main Voltage On Monex(Approx 24V) When the ignition switch is turned 'on' (45deg) - The Aux Voltage Reading should approximately match the Main Voltage On Monex(Approx 24V)
  
-{{:internal:proddocs:monex_-_alt_volts_on1.png?800|}}+{{:internal:proddocs:step_13.png?800|}}
  
 ==== Step 14 ==== ==== Step 14 ====
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 {{:internal:proddocs:power_supply_18v.jpg?800|}} {{:internal:proddocs:power_supply_18v.jpg?800|}}
  
-{{:internal:proddocs:monex_-_volts_18v.png?800|}}+{{:internal:proddocs:step_14.png?800|}}
  
 **Return the voltage to 24V when this step is complete**. **Return the voltage to 24V when this step is complete**.
  
 ==== Step 15 ==== ==== Step 15 ====
-The RPM reading should be 2550 (+-30)+The RPM reading should be 2550 (+-50)
  
-{{:internal:proddocs:monex_-_rpm.png?800|}}+{{:internal:proddocs:step_15.png?800|}}
  
 ==== Step 16 ==== ==== Step 16 ====
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 When the Right Green LED is turned on, the 'Alarm 2 (Oil Pressure)' box will also light on Monex When the Right Green LED is turned on, the 'Alarm 2 (Oil Pressure)' box will also light on Monex
  
-{{:internal:proddocs:sw4_-_right_green_light.png?800|}}+{{:internal:proddocs:step_18.png?800|}}
  
 Keep Switch 4 in Position 3 when finished Step 18 to keep LED off. Keep Switch 4 in Position 3 when finished Step 18 to keep LED off.
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 ==== Step 22 ==== ==== Step 22 ====
-Now Turn Switch 8 (SW8) using a flat head screwdriver and observe the OIL Temperature Tab On Monex.+Now Turn Switch 8 (SW8) using a flat head screwdriver and observe the WATER Temperature Tab On Monex.
  
 You Should Get the following Results: You Should Get the following Results:
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 {{:internal:proddocs:left_green_led.jpg?800|}} {{:internal:proddocs:left_green_led.jpg?800|}}
  
-{{:internal:proddocs:sw8_-_left_green_light.png?800|}}+{{:internal:proddocs:step_22.png?800|}}
  
 Keep Switch 8 in Position 1 when finished Step 22 to keep LED off. Keep Switch 8 in Position 1 when finished Step 22 to keep LED off.
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 {{:internal:proddocs:both_green_led.jpg?800|}} {{:internal:proddocs:both_green_led.jpg?800|}}
  
-{{:internal:proddocs:monex_-_led_test.jpg?800|}}+{{:internal:proddocs:step_23.png?800|}}
  
 **Turn the LEDs off again when step 23 is completed** **Turn the LEDs off again when step 23 is completed**
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 Now click the "START" Button on Monex ** - Nothing Should happen** Now click the "START" Button on Monex ** - Nothing Should happen**
  
-Now click the "Ignition" Button on Monex, it should light Red. +Now click the "Ignition" Button on Monex, it should light Red and the start button should now light Yellow (you should hear a relay click on the Seatek Engine Adapter).
- +
-Now if you click the "Start" Button again, it should turn yellow and you should hear the relay click in the Seatek Engine Adapter:+
  
 {{:internal:proddocs:monex_-_push_button_start.png?800|}} {{:internal:proddocs:monex_-_push_button_start.png?800|}}
  
-Click the 'Stop' Button, you should hear the relay click again and the Red Stop Button should light Red.+Click the 'Stop' Button, you should hear the relay click again and the Start button should turn off (you will again hear a relay click on the Seatek Engine Adapter). 
 + 
 +Click the Ignition Button again to turn it off, The Stop button should light Red. 
 + 
 +==== Step 25 ==== 
 + 
 +Now Test the STOP functionality of the Seatek Test Box. 
 + 
 +Do This by turning the ignition switch at 45 deg to the right in the 'on' position. 
 + 
 +INSERT IMAGE OF SEATEK TEST BOX 
 + 
 +Monex Should look like this: 
 + 
 +INSERT IMAGE OF MONEX 
 + 
 +Now Proceed to press and HOLD the STOP button on the Seatek test box and monitor Monex 
 + 
 +**IF THE STOP RELAY ON SEATEK PCB TOGGLES RAPIDLY THEN STOP TESTING** 
 + 
 +Monitor Monex while holding the button, it should look as follows: 
 + 
 +INSERT IMAGE OF MONEX 
 + 
 +If there is no rapid toggling then hold down the stop button on the test box and proceed to turn the ignition switch all the way to the right - On monex the STOP button should not be lit, while the START button should light Yellow. 
 + 
 +IF THIS IS NOT THE CASE THEN STOP TESTING AND ASK DEV
  
-Click the Ignition Button again to turn it off.+Now hold down the STOP button again, and click START on monex - START should not light, and STOP should be constantly lit RED.
  
-**Return all switched to position 1 and return the ignition switch to the starting vertical position**+**Return all switched to position 1 and return the ignition switch to the starting vertical position*
  
 **Turn Power off** **Turn Power off**
  
 **IF ALL TESTS WERE ACCURATE THEN TESTING IS COMPLETED, IF YOU HAVE ANY DOUBTS THEN ASK DEV** **IF ALL TESTS WERE ACCURATE THEN TESTING IS COMPLETED, IF YOU HAVE ANY DOUBTS THEN ASK DEV**
internal/proddocs/9101.1641387382.txt.gz · Last modified: 2023/07/12 14:11 (external edit)
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