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internal:proddocs:3420 [2021/12/06 10:34] kacperinternal:proddocs:3420 [2023/07/26 10:01] (current) eral
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 ===== Testing Instructions ===== ===== Testing Instructions =====
 +
 +<adm warning>DUE TO ELECTRIC SHOCK HAZARD, TESTING WILL BE DONE BY ENGINEERING TEAM.</adm>
  
 <note warning> The 3420  Testing process involves HIGH VOLTAGE, Make sure to disconnect power when handling connections, and stay away from PCB, Variac and Test Box when power is turned on! </note>  <note warning> The 3420  Testing process involves HIGH VOLTAGE, Make sure to disconnect power when handling connections, and stay away from PCB, Variac and Test Box when power is turned on! </note> 
Line 83: Line 85:
   * Variac   * Variac
   * Electric Tape   * Electric Tape
 +  * Multimeter
  
 === Step 1 === === Step 1 ===
 Connect the 3420 Test box wires to the Deutsch connector wires as follows: Connect the 3420 Test box wires to the Deutsch connector wires as follows:
 +
 +{{:internal:proddocs:ac_monitor_test_box.jpg?800|}}
 +
 +{{:internal:proddocs:deutsch_connector.jpg?800|}}
  
 === Step 2 === === Step 2 ===
Line 101: Line 108:
  
 {{:internal:proddocs:ac_transformer_negative.jpg?800|}} {{:internal:proddocs:ac_transformer_negative.jpg?800|}}
 +
 +**Now Connect the black wire from the miltimeter to the same black current transformer output wire** 
  
 === Step 5 === === Step 5 ===
Line 107: Line 116:
 {{:internal:proddocs:ac_transformer_positive.jpg?800|}} {{:internal:proddocs:ac_transformer_positive.jpg?800|}}
  
-=== Step 6 ===+**Now Connect the Red wire from the miltimeter to the same red current transformer output wire**  
 + 
 +===Step 6 === 
 +Wrap Electric Tape around the crocodile clips and multimeter probes to ensure an insulated connection. 
 + 
 +{{:internal:proddocs:electric_tape.jpg?800|}} 
 + 
 +=== Step 7 ===
 Connect the Variac to a plug socket and connect another plug to the Transformer output. Connect the Variac to a plug socket and connect another plug to the Transformer output.
 +
 +{{:internal:proddocs:variac.jpg?300|}}
  
 ** DO NOT CONNECT THE PLUG TO THE AC TEST BOX ** ** DO NOT CONNECT THE PLUG TO THE AC TEST BOX **
  
-=== Step ===+=== Step ===
 Push the Deutsch Connector into the 3420 PCB until both sides of the connector click tight. Push the Deutsch Connector into the 3420 PCB until both sides of the connector click tight.
  
-=== Step 8 === +{{:internal:proddocs:push_deutsch_connector.jpg?800|}}
-Connect the 3420 PCB to the NMEA cableEnsure power is on (12V)+
  
 === Step 9 === === Step 9 ===
 +Connect the 3420 PCB to the NMEA cable. Ensure power is on (12V)
 +
 +=== Step 10 ===
 Connect the Variac to the 3420 Test box, **Making sure the Variac is OFF** Connect the Variac to the 3420 Test box, **Making sure the Variac is OFF**
  
 **Turn the dial of the Variac to 0V, do not turn the Varic on yet!** **Turn the dial of the Variac to 0V, do not turn the Varic on yet!**
  
-=== Step 10 ===+{{:internal:proddocs:0v_variac.jpg?800|}} 
 + 
 +=== Step 11 ===
 **Make sure none of the crocodile clips are close to each other and ARE NOT TOUCHING** **Make sure none of the crocodile clips are close to each other and ARE NOT TOUCHING**
  
-=== Step 11 ===  +=== Step 12 ===  
-On Monex click the 'Get Prod Info' Tab, in the Model ID you should read AC Monitor+On Monex click the 'Get Prod Info' Tab, in the Model ID you should read 'AC Monitor'
  
 Now go to the AC Monitor Tab, you should see: Now go to the AC Monitor Tab, you should see:
  
-=== Step 12 === +{{:internal:proddocs:ac_monitor_tab_monex.png?500|}} 
-Turn on the Variac Power, the Blue LCD display on it should state the voltage. Turn the Dial to output 25V.+ 
 +=== Step 13 === 
 +On the AC Monitor Tab: 
 + 
 +Change Set Parameter to 'Circuit Type' 
 + 
 +Change Circuit Type to 'Three Phase' 
 + 
 +{{:internal:proddocs:change_phase.png?300|}} 
 + 
 +Click 'Send' 
 + 
 +All Phases should stop being unavailable and say '0', the frequency should say 49.9. 
 + 
 +{{:internal:proddocs:three_phase_ac_monitor.png?300|}} 
 + 
 +=== Step 14 === 
 +**MAKE SURE ALL CONNECTIONS ARE ACCURATE BEFORE TURNING POWER ON (Step 2 - Step 5 otherwise you could potentially damage the PCB)** 
 + 
 +Turn on the Variac Power, the Blue LCD display on it should state the voltage.  
 + 
 +Turn the Dial to output 25V. 
 + 
 +{{:internal:proddocs:25v_variac.jpg?300|}} 
 + 
 +The Phase A, B ,C Line-Neutral Voltages should be approximately 31V 
 + 
 +The Phase A, B, C Current should be approximately 1.4A 
 + 
 +The Phase A, B, C Real Power should be approximately 44W 
 + 
 +=== Step 15 === 
 +Turn the Variac Dial to 125V 
 + 
 +{{:internal:proddocs:125v_variac.jpg?300|}} 
 + 
 +**Keep away from the PCB, AC Test Box and PCB when power on.** 
 + 
 +The Phase A, B, C Line-Neutral Voltages should be approximately 130V 
 + 
 +The Phase A, B, C Current should be approximately 5.9A 
 + 
 +The Phase A, B, C Real Power should be approxmiately 767W 
 + 
 +=== Step 16 === 
 +Turn the Variac Dial to 250V 
 + 
 +{{:internal:proddocs:250v_variac.jpg?300|}} 
 + 
 +**Keep away from the PCB, AC Test Box and PCB when power on.** 
 + 
 +The Phase A, B, C Line-Neutral Voltages should be approximately 251V 
 + 
 +The Phase A, B, C Current should be approximately 11.4A 
 + 
 +The Phase A, B, C Real Power should be approximately 2880 
 +=== Step 17 === 
 +Change the Set Parameter to: Device Instance 
 + 
 +Change Set Dev Inst to: 1 
 + 
 +Click 'Send' 
 + 
 +=== Packaging === 
 + 
 +this will need pics and info The 3420 is always sent with a 3423, this is now being packaged together in the same box. 
 +this SOP will need updating once the 3420 has had its PCB re-designed. 
 + 
 + 
 + --- //[[chrissy@osukl.com|Christine Walsh]] 17/01/2022 08:57// updated
internal/proddocs/3420.1638786892.txt.gz · Last modified: 2023/07/12 14:11 (external edit)

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