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internal:proddocs:9101 [2021/09/03 09:16] – kacperinternal:proddocs:9101 [2023/07/12 14:33] (current) – external edit 127.0.0.1
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 ====== 9101 - Seatek Testing Procedure ====== ====== 9101 - Seatek Testing Procedure ======
 +
 +<note warning>The 9101 PCB assembly contains components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling. </note> 
 +
 **This procedure follows steps for testing the 9101 - Seatek Engine Adapter** **This procedure follows steps for testing the 9101 - Seatek Engine Adapter**
  
Line 10: Line 13:
   * Small Flat-Head Screwdriver   * Small Flat-Head Screwdriver
  
-===== Assembling/Connecting Seatek Engine Adapter to Test Box ===== +===== Assembling/Connecting and Testing Seatek Engine Adapter using Test Box ===== 
-**This Section outlines all connections that need to be made before testing can begin**+**This Section outlines all connections that need to be made before testing can begin and all testing that follows** 
 + 
 +==== Before Starting ==== 
 +Before you begin testing you must cut a track on the PCB with a scalpel and carry out a continuity check using a multimeter to make sure the track is definitely cut. 
 +The track you should cut is shown below: 
 + 
 +{{:internal:proddocs:cutting_track.jpg?800|}}
  
 ==== Step 1 ==== ==== Step 1 ====
Line 45: Line 54:
 Connect a 24V power supply to the labeled wires on the Seatek Test box. **Pay Attention to the wire colours and make sure they are not touching** Connect a 24V power supply to the labeled wires on the Seatek Test box. **Pay Attention to the wire colours and make sure they are not touching**
  
-{{:internal:proddocs:powering_seatek_test_box.jpg?800|}}+{{:internal:proddocs:seatek_test_box_-_power_wires.jpg?800|}}
  
 ==== Step 7 ==== ==== Step 7 ====
Line 54: Line 63:
 ==== Step 8 ==== ==== Step 8 ====
 Turn all the Switches to Position '1' and turn the 'ignition switch to the very left. **(It should be in a vertical position)** Turn all the Switches to Position '1' and turn the 'ignition switch to the very left. **(It should be in a vertical position)**
-Use the Image below for reference.+ 
 +Use the Image below for reference: 
 + 
 +{{:internal:proddocs:seatek_-_switch_start_position.jpg?800|}}
  
 ==== Step 9 ==== ==== Step 9 ====
Line 66: Line 78:
 You Will See: You Will See:
  
-{{:internal:proddocs:monex_-_engine1.png?800|}}+{{:internal:proddocs:step_10_-_v2.png?800|}}
  
 Set The 'Instance' to 0. Set The 'Instance' to 0.
Line 75: Line 87:
 You will see the 'Ignition' box light red on Monex: You will see the 'Ignition' box light red on Monex:
  
-ADD PIC FOR 45 DDeg Switch+{{:internal:proddocs:ignition_-_45_deg.jpg?800|}}
  
-{{:internal:proddocs:monex_-_ignition.png?800|}}+{{:internal:proddocs:step_11.png?800|}}
  
 ==== Step 12 ==== ==== Step 12 ====
 Now Test if the 'Start' functionality works correctly. Now Test if the 'Start' functionality works correctly.
  
-Turn the Ignition switch all the way to the right until you see the red LED light on the Seatek Test Box.+Turn the Ignition switch all the way to the right until you see the Green LED Turn Yellow on the Seatek Test Box.
  
-The 'Start' box on monex should light yellow, and the 'Stop' box on Monex should stop being red.+The 'Start' box on monex should light Yellow. 
 + 
 +{{:internal:proddocs:step_12.png?800|}}
  
 When you release the switch, both should return to as they were before. When you release the switch, both should return to as they were before.
- 
-ADD PICTURE OF 90deg SWITCH 
- 
-{{:internal:proddocs:monex_-_start.png?800|}} 
  
 ==== Step 13 ==== ==== Step 13 ====
Line 101: Line 111:
 When the ignition switch is turned 'on' (45deg) - The Aux Voltage Reading should approximately match the Main Voltage On Monex(Approx 24V) When the ignition switch is turned 'on' (45deg) - The Aux Voltage Reading should approximately match the Main Voltage On Monex(Approx 24V)
  
-{{:internal:proddocs:monex_-_alt_volts_on1.png?800|}}+{{:internal:proddocs:step_13.png?800|}}
  
 ==== Step 14 ==== ==== Step 14 ====
 Turn down the voltage on the power supply and watch the Alternator Voltage section (On Monex) match the voltage of the power supply. Turn down the voltage on the power supply and watch the Alternator Voltage section (On Monex) match the voltage of the power supply.
  
-{{:internal:proddocs:monex_-_volts_18v.png?800|}}+{{:internal:proddocs:power_supply_18v.jpg?800|}} 
 + 
 +{{:internal:proddocs:step_14.png?800|}}
  
 **Return the voltage to 24V when this step is complete**. **Return the voltage to 24V when this step is complete**.
  
 ==== Step 15 ==== ==== Step 15 ====
-The RPM reading should be 2550 (+-30)+The RPM reading should be 2550 (+-50)
  
-{{:internal:proddocs:monex_-_rpm.png?800|}}+{{:internal:proddocs:step_15.png?800|}}
  
 ==== Step 16 ==== ==== Step 16 ====
Line 174: Line 186:
 Switch Number ----- Value Switch Number ----- Value
  
----- 
 0 --------------------- 0 Bar (Anything Below 0 is fine) 0 --------------------- 0 Bar (Anything Below 0 is fine)
-**The RIGHT Green LED will Turn on**+** - The RIGHT Green LED on the Seatek Test Box will Turn ON**
  
-1 --------------------- 0.3125 Bar+1 --------------------- 0.625 Bar 
 +** - The RIGHT Green LED on the Seatek Test Box will Turn OFF**
  
-2 --------------------- 1.25 Bar+2 --------------------- 2.5 Bar 
 +** - The RIGHT Green LED on the Seatek Test Box will Stay OFF**
  
-3 --------------------- 2.222 Bar+3 --------------------- 4.444 Bar 
 +** - The RIGHT Green LED on the Seatek Test Box will Stay OFF**
 ---- ----
 +
 +{{:internal:proddocs:right_green_led.jpg?800|}}
 +
 +When the Right Green LED is turned on, the 'Alarm 2 (Oil Pressure)' box will also light on Monex
 +
 +{{:internal:proddocs:step_18.png?800|}}
 +
 +Keep Switch 4 in Position 3 when finished Step 18 to keep LED off.
 +
 +==== Step 19 ====
 +Now Turn Switch 5 (SW5) using a flat head screwdriver and observe the PORT Exhaust Gas Temperature Tab On Monex.
 +
 +**This Reading will jump around a lot on Monex, as long as the reading roughly averages out to the values below then its okay (+- 30 deg C)**
 +
 +You Should Get the following Results:
 +
 +----
 +Switch Number ----- Value
 +
 +0 --------------------- 65 deg C 
 +
 +1 --------------------- 92 deg C
 +
 +2 --------------------- 165 deg C
 +
 +3 --------------------- 113 deg C
 +----
 +
 +==== Step 20 ====
 +Now Turn Switch 6 (SW6) using a flat head screwdriver and observe the STBD Exhaust Gas Temperature Tab On Monex.
 +
 +**This Reading will jump around a lot on Monex, as long as the reading roughly averages out to the values below then its okay (+- 30 deg C)**
 +
 +You Should Get the following Results:
 +
 +----
 +Switch Number ----- Value
 +
 +0 --------------------- 65 deg C 
 +
 +1 --------------------- 92 deg C
 +
 +2 --------------------- 165 deg C
 +
 +3 --------------------- 113 deg C
 +----
 +
 +==== Step 21 ====
 +Now Turn Switch 7 (SW7) using a flat head screwdriver and observe the OIL Temperature Tab On Monex.
 +
 +You Should Get the following Results:
 +
 +----
 +Switch Number ----- Value
 +
 +0 --------------------- Anything Greater than 140 deg C
 +
 +1 --------------------- 0 deg C
 +
 +2 --------------------- 25 deg C
 +
 +3 --------------------- 130 deg C
 +----
 +
 +==== Step 22 ====
 +Now Turn Switch 8 (SW8) using a flat head screwdriver and observe the WATER Temperature Tab On Monex.
 +
 +You Should Get the following Results:
 +
 +----
 +Switch Number ----- Value
 +
 +0 --------------------- Anything Greater than 140 deg C
 +** - ** - The LEFT Green LED on the Seatek Test Box will Turn ON**
 +
 +1 --------------------- 0 deg C
 +** - The LEFT Green LED on the Seatek Test Box will Turn OFF**
 +
 +2 --------------------- 25 deg C
 +** - The LEFT Green LED on the Seatek Test Box will stay OFF**
 +
 +3 --------------------- 130 deg C
 +** - ** - The LEFT Green LED on the Seatek Test Box will Turn ON again**
 +----
 +
 +When the Left Green LED is turned on, the 'Alarm 1 (Water Temperature)' box will also light on Monex
 +
 +{{:internal:proddocs:left_green_led.jpg?800|}}
 +
 +{{:internal:proddocs:step_22.png?800|}}
 +
 +Keep Switch 8 in Position 1 when finished Step 22 to keep LED off.
 +
 +====Step 23====
 +Now Test the functionality of the Alarm 1 and Alarm 2 buttons on Monex.
 +
 +The Green LEDs should be off to begin with and the ignition switch at 45 deg to the right in the 'on' position.
 +
 +On Monex, click both the Alarm 1 and Alarm 2 Buttons, Both the Green LEDs on the Test Box should turn on:
 +
 +{{:internal:proddocs:both_green_led.jpg?800|}}
 +
 +{{:internal:proddocs:step_23.png?800|}}
 +
 +**Turn the LEDs off again when step 23 is completed**
 +
 +==== Step 24 ====
 +Now test the functionality of the 'Push Button' Control.
 +
 +Do this by turning the Ignition switch 'off' (all the way to the left). 
 +
 +Monex should look like this:
 +
 +{{:internal:proddocs:monex_-_push_button_empty.png?800|}}
 +
 +Now click the "START" Button on Monex ** - Nothing Should happen**
 +
 +Now click the "Ignition" Button on Monex, it should light Red and the start button should now light Yellow (you should hear a relay click on the Seatek Engine Adapter).
 +
 +{{:internal:proddocs:monex_-_push_button_start.png?800|}}
 +
 +Click the 'Stop' Button, you should hear the relay click again and the Start button should turn off (you will again hear a relay click on the Seatek Engine Adapter).
 +
 +Click the Ignition Button again to turn it off, The Stop button should light Red.
 +
 +==== Step 25 ====
 +
 +Now Test the STOP functionality of the Seatek Test Box.
 +
 +Do This by turning the ignition switch at 45 deg to the right in the 'on' position.
 +
 +INSERT IMAGE OF SEATEK TEST BOX
 +
 +Monex Should look like this:
 +
 +INSERT IMAGE OF MONEX
 +
 +Now Proceed to press and HOLD the STOP button on the Seatek test box and monitor Monex
 +
 +**IF THE STOP RELAY ON SEATEK PCB TOGGLES RAPIDLY THEN STOP TESTING**
 +
 +Monitor Monex while holding the button, it should look as follows:
 +
 +INSERT IMAGE OF MONEX
 +
 +If there is no rapid toggling then hold down the stop button on the test box and proceed to turn the ignition switch all the way to the right - On monex the STOP button should not be lit, while the START button should light Yellow.
 +
 +IF THIS IS NOT THE CASE THEN STOP TESTING AND ASK DEV
 +
 +Now hold down the STOP button again, and click START on monex - START should not light, and STOP should be constantly lit RED.
 +
 +**Return all switched to position 1 and return the ignition switch to the starting vertical position*
 +
 +**Turn Power off**
 +
 +**IF ALL TESTS WERE ACCURATE THEN TESTING IS COMPLETED, IF YOU HAVE ANY DOUBTS THEN ASK DEV**
internal/proddocs/9101.1630660610.txt.gz · Last modified: 2023/07/12 14:11 (external edit)
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