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internal:proddocs:3165

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internal:proddocs:3165 [2022/10/05 12:56] – created kacperinternal:proddocs:3165 [2023/07/12 14:33] (current) – external edit 127.0.0.1
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 {{:internal:proddocs:3125-2.png?600|}} {{:internal:proddocs:3125-2.png?600|}}
  
-  * Select Browse, and open the bootloader BIN file from S:\Code\Production\3130 Fuel Sender to Resistive Output Adapter\Bootloader - Program this first +  * Select Browse, and open the bootloader BIN file from S:\Code\Production\3165 Rudder Angle Adaptor\3165Bootloader.bin - Program this first
- +
-***INSERT IMAGE***+
  
 Ensure verify programming and run programming boxes are ticked before proceeding</note> Ensure verify programming and run programming boxes are ticked before proceeding</note>
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   * You can now press disconnect in the top right and remove the TAG CONNECT cable from the board.   * You can now press disconnect in the top right and remove the TAG CONNECT cable from the board.
-  * Open Monex. MINIMUM MONEX VERSION is 3.11. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3 +  * Open Monex. MINIMUM MONEX VERSION is 3.13. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3 
-  * Press 'Get Prod Info' it should read Model ID: OCEANIC BOOTLOADER 3130-L4 +  * Press 'Get Prod Info' it should read Model ID: OCEANIC BOOTLOADER 3165-L4 
-  * Go to the programming tab and press the reprogram button labelled 3310 +  * Go to the programming tab and press the reprogram button labelled 3165 
-{{:internal:proddocs:2022-02-22_11_43_39-monex_3.11_-_nmea2000_programming_tool.png?400|}}+ 
 +{{:internal:proddocs:3165_prog.png?400|}} 
   * Press reprogram on the dialog that has just popped up   * Press reprogram on the dialog that has just popped up
-  * Navigate to S:\Code\Production\3130 Fuel Sender to Resistive Output Adapter\Main Program - Program this with Monex - Program this with Monex and select the 3130-2.1.0.bin software and then press Open+  * Navigate to S:\Code\Production\3165.bin - Program this with Monex.
   * Device will program, CRC will say 'PASS' and then it will read 'Re-booting to application code' You can now close the dialog   * Device will program, CRC will say 'PASS' and then it will read 'Re-booting to application code' You can now close the dialog
   * Proceed to testing.   * Proceed to testing.
-<note tip>If the blue light fails to light switch PSV off and back on again. If it still does not light, check the polarity of the LED. The cathode (K) is marked by a small dot on the silkscreen.</note> +<note tip>If the green or red light fails to light switch PSV off and back on again. If it still does not light, check the polarity of the LED. The cathode (K) is marked by a small dot on the silkscreen.</note>
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- +
- +
- +
  
 ====== Test Procedure ====== ====== Test Procedure ======
  
-  * Connect the 3130 to a powered NMEA cable. +  * Connect the 3165 to a powered NMEA cable. 
-  * Open Monex on your computer, MINIMUM MONEX VERSION is 3.10. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3. +  * Open Monex on your computer, MINIMUM MONEX VERSION is 3.13. If you are on a lower version you must update this from S:/Code/Published PC Programs/Monex3. 
-  * Press 'Get Prod Info' it should read Model ID: Resistive Sender Adaptor+  * Press 'Get Prod Info' it should read Model ID: Rudder Angle Sender
  
-=== Voltage Safety Testing ===+=== Device Instance Testing ===
  
   * Set the Rotary switch to '0'.   * Set the Rotary switch to '0'.
-  * Connect a power supply to the pins on the PCB **AS SHOWN BELOW, PAY ATTENTION TO THE POLARITY OF THE CONNECTION!** +  * Vary the device instance by changing the value on the rotary switch 
- +  * Monitor the Device instance reported by Monex and make sure it matches the Rotary switch instance.
-{{:internal:proddocs:1-3130.jpg?600|}} +
- +
-  * Set the voltage to 3V, turn the supply on.  +
- +
-{{:internal:proddocs:4-3130.jpg?600|}} +
- +
-  * **IF THE BLUE LED DOESNT LIGHT IMMEDIATELY THEN TURN THE SUPPLY OFF AND STOP TESTING** +
-  * The Blue LED should turn on and stay on, wait for approximately 10 seconds. +
- +
-{{:internal:proddocs:5-3130.jpg?600|}} +
- +
-  * turn the supply off and **wait for the Blue LED to turn off** and return to normal operation (this can take up to 30 seconds). +
-  * Set the voltage to 30 - 32V, turn the supply on. +
- +
-{{:internal:proddocs:8-3130.jpg?600|}} +
- +
-  * **IF THE BLUE LED DOESNT LIGHT IMMEDIATELY THEN TURN THE SUPPLY OFF AND STOP TESTING** +
-  * The Blue LED should turn on and stay on, wait approxmiately 10 seconds. +
- +
-{{:internal:proddocs:5-3130.jpg?600|}} +
- +
-  * Turn the supply off and wait for the Blue LED to turn off and return to normal operation (this can take up to 30 seconds) +
-  * Connect a power supply to the pins on the PCB **AS SHOWN BELOW, PAY ATTENTION TO THE POLARITY OF THE CONNECTION!** +
- +
-{{:internal:proddocs:6-3130.jpg?600|}} +
- +
-  * Set the voltage to 1.0V, turn the supply on.  +
- +
-{{:internal:proddocs:9-3130.jpg?600|}} +
- +
-  * **IF THE BLUE LED DOESNT LIGHT IMMEDIATELY THEN TURN THE SUPPLY OFF AND STOP TESTING** +
-  * The Blue LED should turn on and stay on, wait for approximately 10 seconds. +
- +
-{{:internal:proddocs:5-3130.jpg?600|}} +
- +
-  * turn the supply off and **wait for the Blue LED to turn off** and return to normal operation (this can take up to 30 seconds). +
-  * Set the voltage to 30 - 32V, turn the supply on. +
- +
-{{:internal:proddocs:8-3130.jpg?600|}} +
- +
-  * **IF THE BLUE LED DOESNT LIGHT IMMEDIATELY THEN TURN THE SUPPLY OFF AND STOP TESTING** +
-  * The Blue LED should turn on and stay on, wait approxmiately 10 seconds. +
- +
-{{:internal:proddocs:5-3130.jpg?600|}} +
- +
- +
- +
- +
- +
-=== Resistive Output Testing === +
- +
-* Connect a multimeter in resistance measuring mode across the 2 pins on the PCB+
  
-{{:internal:proddocs:1-3130.jpg?600|}}+{{:internal:proddocs:3165_device_instance.png?600|}}
  
-  * Go to the 'Volumetric Mode'+=== Rudder Angle Testing - (180 - 0 Ohms)  ===
  
-{{:internal:proddocs:2.png?600|}}+  * Connect a resistance box to the space connectors using Crocodile Clips.
  
-  * Under 'Level Transmit Controls' set the left most instance to '0' and the fluid type to 'FUEL', then click 'TxEnable'.+{{:internal:proddocs:3165_res_box.jpg?600|}}
  
-{{:internal:proddocs:3.png?600|}}+  * Calibrate the sender first by setting the resistance to 180 Ohms, then setting the instance switch to '5' and putting a magnet to the reed switch.
  
-  * Set the rotary switch to 'A' and put a magnet on the reed switch, the Blue LED should light for 2.5 seconds. +{{:internal:proddocs:3165_stbd_cal.jpg?600|}}
-  * Now return the rotary switch to '0', the Blue LED should be double flashing every 2.5 seconds.+
  
-{{:internal:proddocs:2-3130.jpg?600|}}+  * Calibrate the sender again by setting the resistance box to 10 Ohms, then setting the instance switch to '4' and putting a magnet to the reed switch.
  
-  * Change the level to transmit 100%, The measured resistance will state 30 Ohms +{{:internal:proddocs:3165_port_cal.jpg?600|}}
-  * Change the level transmit to 0%, The measured resistance will state 240 Ohms +
-  * Change the level transmit 50%, The measured resistance will state 135 Ohms+
  
-{{:internal:proddocs:5.png?600|}}+  * Go to the 'Rudder' tab on Monex, you should be able to see this (instance matching that on yor device):
  
-  * Now, set the rotary switch to 'F', the LED should be off and the measured resistance will be 30 Ohms+{{:internal:proddocs:3165_rudder_tab.png?600|}}
  
-  * Set the rotary switch to 'E', the LED should remain off and the measured resistance will be 240 Ohms.+  * **Set the resistance box to 10 Ohms** - The Rudder angle should be -45 degrees. 
 +  * **Set the resistance box to 95 Ohms** - The Rudder angle should be 0 degrees. 
 +  * **Set the resistance box to 180 Ohms** - The Rudder angle should be 45 degrees.
  
-  * Set the rotary switch to 'E' and put a magnet on the reed switch, the Blue LED should light for 2.5 seconds. +=== Deflection Angle Testing ===
-  * Now return the rotary switch to '0', the Blue LED should be single flashing every 2.5 seconds.+
  
-{{:internal:proddocs:3-3130.jpg?600|}}+  * Change the Deflection angle to 60 degrees by setting the rotary switch to '9' and pressing a magnet up to the reed switch
  
-  * Change the level to transmit 100%, The measured resistance will state 180 Ohms +{{:internal:proddocs:3165_rudder_angle_60.jpg?600|}}
-  * Change the level transmit to 0%, The measured resistance will state 0 Ohms +
-  * Change the level transmit 50%, The measured resistance will state 90 Ohms+
  
-{{:internal:proddocs:5.png?600|}}+  * **Set the resistance box to 10 Ohms** - The Rudder angle should be -60 degrees. 
 +  * **Set the resistance box to 95 Ohms** - The Rudder angle should be 0 degrees. 
 +  * **Set the resistance box to 180 Ohms** - The Rudder angle should be 60 degrees.
  
-  * Now, set the rotary switch to 'F', the LED should be off and the measured resistance will be 180 Ohms+  * Return the deflection angle to the default 45 degrees by setting the rotary switch to '8' and pressing a magnet up to the reed switch
  
-  * Set the rotary switch to 'E', the LED should remain off and the measured resistance will be 0 Ohms.+{{:internal:proddocs:3165_rudder_angle_45.jpg?600|}}
  
   * Set the Rotary switch back to '0'.   * Set the Rotary switch back to '0'.
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 Connect to Monex and assign serial number to the units using the set serial function. Connect to Monex and assign serial number to the units using the set serial function.
  
-{{:internal:proddocs:3130..1.jpg?600|}}+**ADD PICTURE OF LABELLED UNIT**
  
 ====== Packaging ====== ====== Packaging ======
 Use RPT108 and bubble bag Use RPT108 and bubble bag
  
-{{:internal:proddocs:3130..2.jpg?600|}}{{:internal:proddocs:3130..3.jpg?600|}}+**ADD PICTURE OF PACKAGING FINISHED FOR 3165 (BOX)**
  
  --- //[[chrissy@osukl.com|Christine Walsh]] 28/02/2022 08:52//updated potting and packaging.  --- //[[chrissy@osukl.com|Christine Walsh]] 28/02/2022 08:52//updated potting and packaging.
internal/proddocs/3165.1664974594.txt.gz · Last modified: 2023/07/12 14:11 (external edit)
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