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internal:proddocs:4291

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internal:proddocs:4291 [2023/06/20 15:37] – kacperinternal:proddocs:4291 [2023/07/12 14:33] (current) – external edit 127.0.0.1
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 {{:internal:proddocs:inkedbootloader.jpg?600|}} {{:internal:proddocs:inkedbootloader.jpg?600|}}
      
-    * Click Start Programming Making sure all the checked boxes are correct, you should see the following+    * Click Start Programming Making sure all the checked boxes are correct
  
 {{:internal:proddocs:success.png?600|}} {{:internal:proddocs:success.png?600|}}
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 === Step 1 === === Step 1 ===
   * Power up the unit and check connection on Monex   * Power up the unit and check connection on Monex
-  * Connect the Test Box as shown in the picture below:+  * Connect the Test Box as shown in the picture below
  
 +{{:internal:proddocs:4291testconnect.jpg?600|}}
  
 +{{:internal:proddocs:4291testconnect2.jpg?600|}}
  
-  * Begin by calibrating the Sender Empty, do this by setting the Test box to 0 and pressing a magnet to the unit in the shown location.+=== Step 2 ===
  
 +  * Begin by Empty Calibrating the Sender, do this by setting the Test box to 0 and Left Hex Switch to 'E' and pressing a magnet to the unit in the shown location - The blue Led will stay on for 2.5 seconds if carried out correctly.
  
-   +{{:internal:proddocs:emptycal4291.jpg?600|}}
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-===== Calibrating Sender to Sensor ===== +
- +
-**TEST EQUIPMENT USED** +
- +
-  * 4291 Sender +
-  * Flat Head Screwdriver +
-  * Hydrostatic Sensor (if calibrating for sensor, otherwise use 4-20mA Test Box) +
-  * NMEA Network +
-  * Calibrating Pipe on staircase if calibrating to Hydrostatic Sensor (production side) +
-  * CTS file if provided by customer +
- +
-=== Step 1 === +
- +
-Power on the NMEA power supply and set to 12V before turning on. +
- +
-{{:internal:proddocs:power_supply_12v.jpg?600|}} +
- +
-You will need an NMEA connector in the production staircase, and connect the 4291, the blue LED should be double blinking every few seconds. +
- +
-Open Monex on your PC, click 'Get Serial' and 'Get ProdInfo', you shoud see the 4291 show up. +
- +
-<note important>For the 4925 tank sender follow Instructions below.</note> +
- +
-=== 4  Configuration === +
-The device is configured using the left hand rotary switch +
-before use the unit must be calibrated to the sensor. +
- +
-=== 4.1 Zero calibration === +
-  - Ensure that the trim sensor is in the zero (full down) position +
-  - Turn the 'config' rotary switch to position 'E' +
-  - Hold a magnet over the label marking 'Magnet' +
-  - The blue LED will light for 2 seconds. The zero position is now calibrated +
-  - Return the config switch to the 0 position  +
- +
-=== 4.2 100% Calibration === +
-  - Ensure that the trim sensor is in the 100% (full up) position +
-  - Turn the 'config' rotary switch to position 'F' +
-  - Hold a magnet over the label marking 'magnet' +
-  - The blue LED will light for 2 seconds. The 100% position is now calibrated +
-  - Return the config switch to the 0 position +
- +
- +
- +
- +
-{{:internal:proddocs:get_serial_prodinfo.jpg?600|}} +
- +
-=== Step 2 === +
-Connect the Hydrostatic sensor to the 4291 as shown: +
- +
-{{:internal:proddocs:connect_sensor_to_sender.jpg?600|}}+
  
 === Step 3 === === Step 3 ===
-Make sure the water Pipe is empty before connecting the hydrostatic sensor. 
- 
-Open the Left valve on the staircase pipe and screw in the hydrostatic sensor, make sure it is level to the ground when taking readings and calibrating. 
- 
-{{:internal:proddocs:connect_sensor.jpg?600|}} 
- 
-Use the screwdriver and turn the left Hex switch to 'E', place magnet next to 'magnet' label (under both switches), The blue LED will start to blink rapidly, hold the magnet in place until the LED turns solid blue. 
- 
-{{:internal:proddocs:set_to_empty.jpg?600|}} 
  
-{{:internal:proddocs:hold_magnet.jpg?600|}}+* Follow by Full Calibrating the Sender, do this by setting the Test Box to 100 and the Left Hex Switch to 'F' and pressing a magnet to the unit in the shown location - The blue Led will stay on for 2.5 seconds if carried out correctly.
  
-Check Monex to see that the sender is transmitting 0%+{{:internal:proddocs:fullcal4291.jpg?600|}}
  
 === Step 4 === === Step 4 ===
-Now proceed to fill the pipe on the staircase to the specified level on the CTS file "full cal". If no CTS provided, calibrate to the specified maximum height on the sensor (make sure its as precise as possible).+  * Open Monex and check that the fuel level shown matches the values below
  
-If 4671 then full calibration is at 4 metres.+Test Box 100 = 100% fuel
  
-If 4670, 4672 or 4673 then full calibration is a 2 metres. +Test Box 50 = approximately 65% fuel
- +
-When the water level is at the full calibration level make sure the hydrostatic sensor is as horizontal as possible. +
- +
-Turn the left Hex switch to 'F', place magnet next to 'magnet' label (under both switches), The blue LED will start to blink rapidly, hold the magnet in place until the LED turns solid blue. +
- +
-{{:internal:proddocs:set_to_full.jpg?600|}} +
- +
-Check Monex to see that the sender is transmitting 100%.+
  
 +Test Box 0 = 0% fuel
 +  
 === Step 5 === === Step 5 ===
-On monex go into the Volumetric mode tab, click 'Read table from sender'.+   
 +  * Now Cycle Through values 0-7 on the left switch and check if they match the Fluid Type on Monex (Shown below the fluid level Bar Graph)
  
-{{:internal:proddocs:read_table_from_sender.jpg?600|}}+0 = Fuel
  
-Now Drain the water slightly, and each time compare the water level to the monex output, in unsure then ask for help.+1 = Fresh
  
-If the readings are all within 1% of the real value then calibration is finished.+2 = Grey
  
 +3 = Live Well
  
 +4 = Oil
  
-**TEST EQUIPMENT USED**+5 = Black
  
-  * • NMEA2000 Network with PCAN-View NMEA2000® USB Adaptor+6 = Gasoline
  
- +7 = Rsvd  
-  * • Test unit +   
-  * • Calibrated Multimeter +  === Step 6 ===
-  * • MONEX installed on a PC +
- +
-{{:internal:proddocs:4291-17.png?600|}} +
- +
-{{:internal:proddocs:4297-18.png?600|}}+
      
-{{:internal:proddocs:4291-19.png?600|}}  +    * Now Cycle Through values 0-F on the right switch and check if the value matches the Device Instance on Monex
  
-Fit PCB to box – this will go either way round+  ===== Fit PCB to box – this will go either way round =====
  
-{{:internal:proddocs:4291-20.png?600|}}+{{:internal:proddocs:4291case.jpg?600|}}
  
-Secure with 4 x spacers+<note warning>Cover With Epoxy, ensure the LED’s and switches are not covered with epoxy and that the epoxy is smooth and looks professional, if in any doubt ask for a second opinion</note>
  
-Take care when fitting the spacer by the NMEA connector, as it may foul when fitting +<note important> 
- +The Adaptor is now ready for Labels, Connect to monex for serial numbers</note>
-{{:internal:proddocs:4291-21.png?600|}} +
- +
-Fit top plate and screw down +
- +
-{{:internal:proddocs:4291-22.png?600|}} +
- +
-<note warning>Ensure the LED’s don’t protrude above the height of the plate – if they are like this they need to be removed and fitted lower down +
-</note> +
-The screws must also be flush after fitting. +
- +
-{{:internal:proddocs:4291-23.png?600|}}+
  
 Fit top label  Fit top label 
  
-{{:internal:proddocs:4291-24.png?600|}} +{{:internal:proddocs:4291potted.jpg?600|}}
-<note important> +
-The Adaptor is now ready for Labels, Connect to monex for serial numbers</note>+
  
 ====== Manual Printing Instructions ====== ====== Manual Printing Instructions ======
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   * 1 x User Manual   * 1 x User Manual
  
-{{:internal:proddocs:4291-14.png?600|}}{{:internal:proddocs:4291-13.png?600|}} +{{:internal:proddocs:4291-13.png?600|}}
- +
- +
-====== Manual Printing Instructions ====== +
- +
-  - Go to (S) Drive. +
-  - Parts Documents. +
-  - Select 4291 +
-  - Select PDF's. +
-  - Select 4291 user manual and print. +
- +
-====== Label  Printing Instructions ==== +
- +
-  - Choose labels required  +
-  - Select (LabelDirect) +
-  - Close (Pop Up) +
-  - Go to file-open +
-  - Select - Parts documents +
-  - Select - 4291 +
-  - Select - Labels +
-  - Select - UL_4291_A-2.0.4 +
-  - Highlight Serial number and change in Text box. +
-  - Go to Incrementing number Properties and change serial number. +
-  - Go to file -Print Setup +
-  - Select bradyBBP11-34L(copy 1) and select Calibrate. +
-  - label will calibrate. +
- +
-For the 4925 the above procedures are the same with different labels and manuals. +
- +
- --- //[[chrissy@osukl.com|Christine Walsh]] 20/12/2021 09:12// updated +
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internal/proddocs/4291.1687275437.txt.gz · Last modified: 2023/07/12 14:11 (external edit)
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