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The 5015 PCB assemblies contain components that are sensitive to electrostatic discharge (ESD) – please make sure you are wearing your wrist strap when handling.

Select lower back cover (203390-C and place tape in position as shown in picture. Then using a small file, modify the cut out holes to suit the PCB. Mark the corners of the cut out as seen in pictures below

Select 10851-B touch PCB, cut 4 x square pieces of foam tape and place in position on either end of the board See pictures below.

(You require 2 pieces per side one on top of the other, peel off adhesive backing)

Stick down Touch board into position as shown in picture above.

Next stage, Select PCB's (10292-C) This is built in production. along with the 203160 AD board (this board comes with the kit) Screw into position shown in picture below

use screws (202429 x 8) and shakeproof washers x 8 (200508)

Important Do not over tighten screws

Now insert Touch button to dimmer cable (10528) see pic below.

carefully insert connector, (this can be a bit tricky)

Insert PSU to video card cables (10863) see pic below.

Next stage is to assemble connector, using 150 mm of (200584) Place sleeves over red and black wire and solder both wires into position, see pic below.

Solder red and black wire from Connector assembly to the board see picture below.

Strip and tin around 3mm of the red and black wires connected to the TFT, then place about 30mm of sleeving into position, see pic below.

Place AD board to TFT cable assy (203847) into position.

Important Ensure Cable is placed underneath (203160) PCB, see pic below

Solder TFT cable to PSU video card cable (10863) adding heat shrink, see pictures below.

Modify cable assembly (203687), at the connector end of the cable cut to about 65mm, see pic below.

Then Modify (10866) cable assembly cut the small connector of one end.

Ensure you cut it close to the end of the connector.

Add heat shrink in place. See Pictures below.

Then twist them together and solder the wires adding heatshrink to the individual joints. see pic below.

please see finished result in below picture.

Select TFT touch control board (this comes with the TFT)

Peel off adhesive backing see picture below

Insert connectors, ensure PCB lays flat, when inserting, then insert modified cable connector into PCB, see pics below.

Place connector into position from the (203847 cable assembly) see pics below.

Unplug 10863 video card cables before programming

This is now ready for Programming see information and pics .

Select Atmel studio
Select device programming
Select device and target voltage and click read.

Select Fuses
Tick high spein
Select Boot flash size (2048 words boot address=7800
Tick HIGH.BOOTRST

Select LOW.SUT_CKSEL
Select the last option

Select memories
Select S:\Code\Production\51xx Poseidon Displays\203090-v1.0.0.hex
Select program

Connect all cables and it is now ready for testing

Check voltages see pics below.

Now check Touch button functions see pics below.

Voltage should drop when touch button is pressed

Using the glue gun place a small amount of glue on connectors in positions highlighted in pics below. Then place cable clips into position.

Before the lower back cover is assembled (203390-C), Ensure it fits. After anodizing this often needs adjusting. Protect from scratches and place in vice and lift up. repeat this on both ends, see pic below.

Insert connector into position and tighten with correct spanner see pic below.

Screw lower back cover into position using (201074) screws and Loctite 222, do not over tighten see highlighted pic below

For the sides of the screen use (203413) screws and loctite 222, do not over tighten, see highlighted pic below.

Connect leads ready for testing, see pic below.

Connect to laptop and check touch screen functions correctly and picture quality is in good working order, see pics below.

Assemble upper back cover use (201074) screws and loctite 222 ensure you do not over tighten, see highlighted pic below.

Repeat function test as above.

Now in the clean room, clean the screen ready for silicone.

Leave to cure overnight, check for holes, clean off any residue.

Select label required and record serial number data.

Print manuals and check details, select all products to go with screen.

Need pic here

Place blue film over screen tightly and add warranty label, ensure there is no foreign debris.

need pic

Wrap screen in bubble wrap, (being careful not to over wrap the ends) this will obstruct the foam inserts.

need pic

Finally fit labels in place on the final packaging see pic below.

— Christine Walsh 21/02/2022 09:33created